Rotary Racer 9 Parts List 2013

Material For Have Required Buy from Price
Ali tube: 25.4 x 1.6 mm Main chassis 5 x 5m 20m www.aluminiumwarehouse.co.uk £29.96
Steel tube 25.4 x 1.6 mm Rollbar, Rear subframe, front steering bits.   6m www.metals4u.co.uk £28.44
Steel square 25.4 x 25.4 mm Mounting brackets 0.5m 0.5m    
Steel bar 25.4 mm diameter Steering parts 0.3m 0.3m    
Plywood 1mm Internal bits   1 x 8 x 4 foot sheet    
Plywood 3.5mm Floor and top surfaces small piece possibly 2mm 1 x 8 x 4 foot sheet    
Plywood 8mm For front bulkhead 6 Boards (6x4)      
CarbonFibre/GlassFibre For floor strengthening, bonnet and body parts. Carbon/Kevlar Hybrid 180g Plain Weave - 1 mt wide None 3m www.ecfibreglasssupplies.co.uk £57.00
Epoxy resin WEST SYSTEM Epoxy Resin B Packs (1.2kg) 105/206 (Slow) None   www.ecfibreglasssupplies.co.uk £29.85
Bungs Main chassis bungs   48? www.greenpower.co.uk £28.80
Bung bolts 6mm x 30mm UNF Allen Key   48?    
Aluminium bar, 25.4mm For rear axle Have 0.5m    
Joystick parts Steering May have ?      
Ball joints Steering. None 4 x 10mm http://www.akbearings.co.uk/ £12.80
Track rods Steering None 4 x 8mm http://www.akbearings.co.uk/ £13.40
Wheels Need rims and spokes have hubs (Could use RR8's) Have      
Wheel bolts 12mm Hardened steel bolts 12mm x ? Allen head 2 4    
Plywood screws Self tapping countersunk 10x12.7   100 http://uk.rs-online.com 546-5553 £4.51
Self tappers Self tapping panhead 8x12.7   100 http://uk.rs-online.com 546-5705 £3.20
Nuts,Bolts and Screws General   6 + 8mm Various lengths    
Aluminium sheet General 1mm thick sheet Yes      
Cloth and webbing Seat None      
Harness Seat Google lightweight      
Foam For nose cone and beside driver 25.4mm think impact foam None      
Foam for sides Floor insulation foam Dow Floormate 200-X Bits 4 x 2500x600mm www.sheffins.co.uk  
Foam mounting blocks Plywood 6mm ?        
Rollbar aerofoil          
Disk brakes Avid BB5's   2 http://www.cyclesurgery.com £73.78
Brake Lever Greenpower dual cable     www.greenpower.co.uk £17.00
Bake cable Inner and outer   3m Local bike shop  
Drive Cogs 48 tooth for wheel, 16,17,18,19,23 and 25 tooth all 8mm None   www.lakehurstpt.co.uk  
Chain 8mm None 1.2m www.lakehurstpt.co.uk  
Wheel gear mount Aluminium turned None      
Motor Greenpower motor From RR8   www.greenpower.co.uk  
Motor mount ??        
Motor cover Holed aluminium cover        
Motor fan 1     120x120x25 24V RS 541-5356 £15.58
Motor fan 2     92x92x25 24V
Opt: 80x80x25 24V
RS 758-8190,
RS 541-5299
 
Throttle Twist grip throttle Have 1    
Wiring 16mm2 wire red and black   10m www.vehicle-wiring-products.eu £39.20
Battery Connectors Undecided        
Power switches Rotary power switches   2 www.vehicle-wiring-products.eu £11.54
Fuse Fuse 70Amp   1 http://uk.rs-online.com 431-6725 and 548-9183  
Horn ??        
Electronics From RR8 Have      
Mirrors Mirrors ??        
Tyres Schwalbe Kojak 32-349 folding   8    
Batteries Greenpower batteries 6 x race plus 2 x practice Have   www.greenpower.co.uk  
Communications http://www.thunderpole.co.uk/2-way-radios-walkie-talkies/midland-g7-twin-pack-pmr446-2-way-radio.html        
Comunications headsets http://www.thunderpole.co.uk/motorcycle-headsets/mh-300-full-face-motorbike-ptt-system-.html        
Total         £